Forklift Battery Charging and Safe Installation
Batteries used in forklifts are expensive pieces of machinery which are fairly big weighing in the thousands of pounds. The task of installing and charging these batteries is something that will have to be really planned out ahead of time in order to make sure that these procedures are able to be completed correctly and safely. Maintaining correct handling and a sound charging method could majorly increase the regular lifespan of a battery.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is higher than 20 percent, the battery's lifespan could really be shortened. On around every 5th charge cycle, the charger must be set on the weekend or equalize setting, depending on what type of charger you are using.
The cycle of charging should not get interrupted. You must avoid utilizing the battery for a few hours when the charge cycle is done. By practicing these methods, you can help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common error which can inadvertently cause damage to both the charger and the forklift. Additionally, it is very vital that the battery amperage should match that of the charger.
The battery should never be allowed to completely discharge or deep discharge. This would ultimately shorten the lift of the battery and can even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation occurs, a technician should be called to be able to re-set the charger prior to charge being able to begin.