Forklift Attachments Virginia - Forklift attachments make a variety of jobs possible. There are numerous forklift attachments that make jobs faster and safer to complete. Besides regular forklift training, operators also need to undergo proper training for every attachment they will be using.
There are many non-hydraulic attachments and hydraulic attachments available for forklift attachments. They provide many benefits including decreasing fuel consumption, time, man-power, damage to stock and employee accidents.
Equipment Considerations
Forklift attachments can be switched out to replace existing attachments or may be used on machines that don’t currently have one. Various considerations need to be taken prior to adding or replacing any forklift attachment. These considerations include the kind of forklift, the machine’s capacity, the number of hydraulic functions required to power the attachment’s and the type of carriage.
Failure to properly consider these factors will increase the safety risk associated with operation of a forklift and its attachments and increase the risk for damage to the forklift, the attachment and surrounding area, including stock. There are further safety issues to take into consideration which can be discussed in more detail below.
Forklift Rating and Re-Rating
Forklifts are given lift capacity ratings by the manufacturer which will need to be adjusted if adding or changing a forklift attachment. Manufacturers of forklift attachments usually offer calculators available online to estimate the safe lifting capacity when using a particular attachment. It is important to note that only the forklift manufacturer can provide accurate lifting capacities.
Before installing any kind of attachment, it is essential to contact the local authorized forklift dealer of the particular forklift brand to request that they rate the machine accordingly with the attachment being used. After the manufacturer of the forklift has re-rated the forklift, it should have a new factory authorized specification plate. This new specification plate will replace the original plate and should be installed showing the new rating for the forklift.
Equipment Upgrades
Forklift attachments rely on the machine’s hydraulic function and are made up of a forklift valve that has a lever situated close to the operator. This creates two passages of pressurized hydraulic oil for powering the attachment features. Hydraulic forklift attachments typically offer numerous features compared to the number of valves on the forklift. Not ever forklift attachment is hydraulic. In this circumstance, it is common to add one or more valves as needed. There are several methods of adding a valve. The manufacturers of forklifts create accessories to simplify hose and valve routing. Due to the cost of labor and parts required, this process may not be practical. Alternative methods include adding a solenoid valve in conjunction with a hose or cable reel that diverts oil flow from an existing function. Unfortunately, hose and cable reels can sometimes block the operator's view and can be easily damaged. There are kits available that use a solenoid valve and specialty hoses that allow for the reinforced braid to double as an electrical conduit. Since these hoses replace existing forklift hoses, they remain safe from external damage while maintaining clear vision for the operator.
Safety Considerations
Proper training must be obtained prior to fitting any forklift attachment. Operators need to be competent with removing, operating and fitting the attachment before using it.
There are 2 vital safety factors to think about before operating any type of forklift attachment.
Firstly, it is important to note that any kind of forklift attachment will reduce the machine’s nominal load rating. The nominal load rating is determined with forks and a stock fork carriage. It is important to note that the real load rating may be significantly lower.
Using any type of forklift attachment will affect the center of gravity on the machine. The forklift’s stability will be reduced and this needs to be computed for safety. Because the weight of the attachment will be placed in front of the forklift’s fulcrum point, it is necessary to drive the forklift as though it is partially loaded, even prior to picking up a load. It is essential that operators travel slowly and make gentle turns when using any kind of forklift attachment. Check the forklift’s capacity to ensure that every attachment is listed on the data plate.
To maintain safety, special checks need to be completed before using any forklift attachment. The forklift attachment needs to be the right one for the type of forklift being used, appropriate for the load at hand, correctly attached, locked in place and permitted on the data plate of the forklift.
List of Common Forklift Attachments
Discover a list of common forklift attachments and how they are utilized below. This is just a sample list of some of the most popular forklift attachments. As you will see, the large variety of attachments available have the capacity to greatly increase the efficiency of many jobs.
SIDESHIFTER:
The operator can manipulate the forks laterally with a sideshifter. This allows for easier load placement without having to move the entire forklift.
FORK POSITIONERS:
The fork positioners adjust for different loads by moving the forks together or apart in relation to each other.
DIMENSIONING DEVICES:
Provide dimensions for the cargo allowing for more efficient use of warehouse and truck trailer space and often used in conjunction with billing systems based on volume.
ROTATOR:
Rotators help to right tilted skids and are useful for fast unloading and tackling custom load requirements. Many attachments include a rotator feature.
ROLL AND BARREL CLAMP:
The roll and barrel clamp simplifies grasping rounded loads such as barrels. It has numerous pressure settings for handling fragile items with less damage potential. This attachment often has a rotate function to change the load from a vertical to a horizontal position.
CARTON AND MULTIPURPOSE CLAMP:
The carton and multipurpose clamp has pressure settings and is used for handling more squared shaped loads. It easily masters boxes, bales and cartons.
POLE ATTACHMENTS:
Pole attachments are long metal poles in place of the forks. They are useful for picking up linoleum and rolled up carpet or similar items.
SLIP SHEETER OR PUSH-PULL:
The slip sheeter or push-pull allows the operator to move sheets by clamping onto slip sheets. This is an option instead of relying on pallets. The slip sheet can be moved onto thin and wide metal forks to simplify loading or unloading by pushing the slip sheet. The “Save” variation allows the slip sheet to be taken off for reuse later. The “Standard,” attachment variation is another option.
DRUM HANDLER:
Allows for grasping drums, either with a spring-loaded jaw to grip the top lip of a drum, or with arms that encircle the drum, for transport.
DRUM AND STORAGE BIN TIPPER:
The drum and storage bin tipper helps to transfer loose or liquid items into other containers.
MAN BASKET:
The man basket is a lift platform to allow workers to complete jobs with brackets and railings and safety harnesses.
TELESCOPIC FORKS:
Telescopic forks are used in warehouses that rely on stacking two pallets in the event one shelf is located behind another shelf with no aisle in between.
SCALES:
Enables operators to simultaneously weigh and transport pallets, eliminating the need to interrupt transport to travel to scales, and can be obtained in legal-for-trade weights for operations that bill by weight.
SINGLE-DOUBLE FORKS:
The single-double forks can be used alongside regular lifting tasks. It allows a single pallet or platform to move or two pallets beside each other. Additional attachments can be used and this replaces the need for having a separate specialty unit; thus reducing maintenance and operating costs associated with more than one machine.
SNOW PLOW:
Snow plows are used to remove snow and redistribute it; however, this attachment can be used with other loose kinds of material.
SKIPS:
Skips facilitate fast and safe removal of waste to the proper waste or skip compactor. Skips are either a bottom-emptying model or a roll-forward type.
BOOMS AND JIBS:
Jibs and boom offer extended forklift reach for transporting loads that are stacked deep or high or that are suspended. There are reach-over, low profile, precision lifting and extendable length options.
Forklift Attachment PDF
